Restoration-Mini

Technical Forums => Maintenance and Modifications => Topic started by: Willie_B on May 24, 2018, 06:54:53 PM

Title: This may explain why I have not been completely happy with my brakes
Post by: Willie_B on May 24, 2018, 06:54:53 PM
This is the brake light switch. It is less than a year old. I was told during the CMU drives in the mountains that my brake lights were iffy. In the process of converting over to a regular switch on the pedal this is what I found when went to remove the wires off the old switch. It does not look like much but it does not take much to have a soft pedal.
This is an Accel switch.
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: MiniDave on May 25, 2018, 06:56:54 AM
I can't tell, is one of the tabs broken off? Or is the switch leaking?
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: Willie_B on May 25, 2018, 07:01:15 AM
The top of the switch is leaking. I am going to pull this one and epoxy the inlet hole off.
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: MiniDave on May 25, 2018, 07:07:30 AM
Uh, I think if you're not going to use the switch I would simply replace it with a plug. Unless that switch has a copper washer under it (in which case use a bolt and washer) it should just be 1/8th pipe thread, put a brass plug in it and be done forever. I would not trust epoxy in a brake system.
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: 94touring on May 25, 2018, 07:31:25 AM
Definetly plug it.
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: Willie_B on May 25, 2018, 01:20:56 PM
I think I may have not been real clear. I will plug the hole in the end of the switch and reinstall it.
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: MiniDave on May 25, 2018, 03:19:41 PM
No, I got that, I just don't like relying on epoxy in the brake system.......
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: MPlayle on May 25, 2018, 04:43:27 PM
Since the socket the switch screws into also acts as a "banjo" bolt for the right front brake connection, be sure it is not going to clog or block that portion of the socket/bolt.

I would suggest something like an AN-3 thread plug.  The AN-3 thread is the same as the switch and other brake line connections.

Example:
https://www.jegs.com/i/JEGS-Performance-Products/555/100350/10002/-1 (https://www.jegs.com/i/JEGS-Performance-Products/555/100350/10002/-1)

Title: Re: This may explain why I have not been completely happy with my brakes
Post by: jeff10049 on May 25, 2018, 09:31:49 PM
epoxy is a bad idea get a plug.
It may be the straight thread MPlayle posted but mine was a taper thread 1/8th inch pipe super easy to get a plug for.
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: tmsmini on May 26, 2018, 08:11:38 AM
Isn't there a banjo bolt that could be used to replace the one with the hole for the switch?
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: MPlayle on May 26, 2018, 09:04:30 AM
The banjo bolt tmsmini refers to is this one at MiniSpares:

http://www.minispares.com/product/Classic/Brakes/Hoses/C5192A.aspx?0403&ReturnUrl=/search/classic/banjo%20bolt.aspx|Back%20to%20search (http://www.minispares.com/product/Classic/Brakes/Hoses/C5192A.aspx?0403&ReturnUrl=/search/classic/banjo%20bolt.aspx%7CBack%20to%20search)
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: Willie_B on May 26, 2018, 10:26:35 AM
I think the bolt from Minispares looks like the best way to go. Will add it to my next order.

Thanks to all for your input.
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: tmsmini on May 26, 2018, 12:41:05 PM
Are the thread size and holes the same? When was the switch made to the mechanical switch?
I was looking for one I had somewhere to check the size, but could not find it.
Terry
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: Flyinace2000 on June 15, 2018, 06:55:57 PM
After replacing 3 switches in 2 years I plugged mine and ran the wire to a small micros switch with the arm resting on the brake pedal. As the pedal travels away the circuit is complete. 
Title: Re: This may explain why I have not been completely happy with my brakes
Post by: Rosebud on June 18, 2018, 07:18:53 PM
I gave up trying to get a pressure switch to work after replacing it 3 times. Bought a simple plunger type that works off the brake pedal. Although my car had a OEM pressure switch, the brake pedal assembly had an unused bracket for the plunger type. I now have brake lights!