Restoration-Mini

Technical Forums => Maintenance and Modifications => Topic started by: Flyinace2000 on January 01, 2017, 10:00:43 AM

Title: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 01, 2017, 10:00:43 AM
Hey All,

So did some research, and my engine 99HE20 seems to be an early A+ but has the pre-vertro clutch but with the fork mount for distributor.  So leads me to think it might not be original to my car ('73 Innocenti).  The distributor looks like a 45D4, but not sure how to confirm it isn't a 59D4.  I don't see the pin or felt that was on the 59D4.  Below are some photos. 

https://goo.gl/photos/9BmZmq6wSnsoUJE87
Title: Re: Upgrading ignition, help ID distributor.
Post by: MPlayle on January 01, 2017, 10:45:29 AM
There will be markings on the main distributor housing that include the model (kind of cryptically) and the serial number.  You may need a mirror to read them as the distributor position results in the numbers on the underside, pointing down.

If you can find and post those, it will help correctly identify the existing distributor.

Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 01, 2017, 11:33:49 AM
Quote from: MPlayle on January 01, 2017, 10:45:29 AM
There will be markings on the main distributor housing that include the model (kind of cryptically) and the serial number.  You may need a mirror to read them as the distributor position results in the numbers on the underside, pointing down.

If you can find and post those, it will help correctly identify the existing distributor.

One of the photos above shows 4189.  Is that anything, otherwise ill go check the underside for more engravings.
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 01, 2017, 12:32:25 PM
Got it 41907A
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 01, 2017, 12:51:04 PM
Looks like it is a 59D! 

http://www.minispares.com/product/Classic/ADU5789.aspx
Quote
A Plus Vacuum Distributors equivalent lucas number 41907-for 1988 lead free and replaces AAU9142 and lucas 417658-for flat top pistons or high compression.
Title: Re: Upgrading ignition, help ID distributor.
Post by: jeff10049 on January 01, 2017, 12:54:22 PM
yep thats a 59d4
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 01, 2017, 01:27:05 PM
Quick follow up.  Ballast vs non-ballast coil.  I measured the voltage coming off the current coil and it is 9.95V

Quotewhich one do I have
Determining which ignition system you have is quite simple.  Connect a multimeter to the ignition side of your coil (usually the positive side) and ground, and then turn the ignition on.  If you get a reading of between 6 and 9 volts, you have a ballasted system.  If, on the other hand, you get a reading of around 12 volts, you have an non-ballasted system.

I'm thinking i'm closer to the ballast side of things.  Plus the positive side has 2 terminals and not just one.
Title: Re: Upgrading ignition, help ID distributor.
Post by: MPlayle on January 01, 2017, 02:06:40 PM
Voltage-wise, it does appear you car has a ballasted ignition.  The ballast resister is built into the wire from the switch to the coil.

Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 01, 2017, 03:39:47 PM
Thanks all
Everything ordered.  Nice refresh project for this winter.

kit 8   kit 8 / 45D + Baseplate for 59D
Special offer AccuSpark Blue coil
4cyl Red Cut to length 8mm leads, alll 90degree ends 65cm
Red rotor Lucas 45d
Title: Re: Upgrading ignition, help ID distributor.
Post by: 94touring on January 01, 2017, 04:12:30 PM
Did you get a pointless/electronic dizzy by chance?
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 01, 2017, 04:41:05 PM
Quote from: 94touring on January 01, 2017, 04:12:30 PM
Did you get a pointless/electronic dizzy by chance?

Yup,  bought the accuspark model.  Friend from a local C&C has the same unit and timing light, so we are gonna install in next weekend.

http://www.accuspark.co.uk/car_search.html

-Will
Title: Re: Upgrading ignition, help ID distributor.
Post by: BruceK on January 02, 2017, 02:14:26 PM
On my car, when I replaced the points dizzy with an electronic one last year, I traced the existing ballast wire within the wiring loom and found it was a long sucker!  It went within the wiring loom all the way from the distributor area up to up to near the fusebox on the firewall where it finally ended - it was tied into a regular non-ballast wire at that point.    The nice thing was the wire was clearly marked as being ballasted and it was distinctive from a normal wire.  Once I cut it out, I replaced it with a normal wire of course. 
Title: Re: Upgrading ignition, help ID distributor.
Post by: MPlayle on January 02, 2017, 02:33:06 PM
An alternative to removing the ballasted wire is to run a separate wire to serve as the unballasted replacement and keep the original in place (but capped/taped off) in case you might need/want to go back to the original distributor.

Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 03, 2017, 07:30:10 AM
This might be a loaded question, but why switch to an un-ballasted system?
Title: Re: Upgrading ignition, help ID distributor.
Post by: BruceK on January 03, 2017, 01:17:07 PM
Quote from: MPlayle on January 02, 2017, 02:33:06 PM
An alternative to removing the ballasted wire is to run a separate wire to serve as the unballasted replacement and keep the original in place (but capped/taped off) in case you might need/want to go back to the original distributor.
Yes, that's what I did.   No need to unbundle the wrapped wiring loom and pull 40" of ballasted wire out.  Plus, as you note, it's nice to have it there should it ever be needed again. 
Title: Re: Upgrading ignition, help ID distributor.
Post by: John Gervais on January 03, 2017, 03:13:27 PM
I installed a ballast resistor when I installed my new ignition, so now I can use either system.  I f I change coil, I can still use my Optronic ignition, or change to points.  If my Optronic system fails, I can also change to points and continue with the ballasted system.  Greater flexibility, at my fingertips.

Why?  The ballasted systems allow the car to start on the full 12 volts, but then drop down to 9 (ish) once the car is running.  I like to think of it as an electrically economical solution, allowing more available electrical current for charging the battery or running accessories.
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 20, 2017, 05:47:54 AM
A few follow up questions now that I have all the stuff.  I ended up buying a new ballast coil and the accuspark ignition kit for my 59D.  Take a look at the wiring diagram they provide

https://drive.google.com/file/d/0B6xzCSpMP-YUVzB0MDZEaVJyVmc/view?usp=sharing

The non-ballast diagram has the black/red leads going do the +/- on the coil.

So if i'm understanding this correctly the accuspark red lead needs an unballasted (12v) run directly from the ignition key.  That sound about right? 
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 20, 2017, 06:04:40 AM
Just did one more test.  Before buying the new coil we checked the voltage and determined that it was ballast. The manual for the AccuSpark says that a ballast coil will have about 1.5Ohms and unballast will have about 3 Ohms.  So i checked my existing coil and it reads just over 3 Ohms.  So which system do I have?
Title: Re: Upgrading ignition, help ID distributor.
Post by: MiniDave on January 20, 2017, 09:03:38 AM
Someone could have put the wrong coil on it before, but you do need a full 12V to the coil and you do need the 3ohm coil.
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 20, 2017, 09:25:28 AM
Wait, so the coil I bought says:
Quote12 VOLT HIGH POWER SPORTS COIL 1.5 OHMS RESISTANCE SUITABLE FOR BALLAST IGNITIONS. SUITABLE ALL V8 MODELS

But you said i need a 3Ohm coil?  On the AccuSpark page it says the 3Ohm coil is for the non-ballast systems.
Title: Re: Upgrading ignition, help ID distributor.
Post by: MiniDave on January 20, 2017, 09:43:30 AM
If you're running electronic ignition or the pointless systems, they need a 3 Ohm coil and 12V. If you're running regular points you need ballast (9V approx.) and 1.5 Ohm coil.

I think you may be over-thinking this.
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 20, 2017, 10:38:02 AM
Quote from: MiniDave on January 20, 2017, 09:43:30 AM
If you're running electronic ignition or the pointless systems, they need a 3 Ohm coil and 12V. If you're running regular points you need ballast (9V approx.) and 1.5 Ohm coil.

I think you may be over-thinking this.

Yeah i think so.  so i think i did a bad measurement last week.

If i disconnect the blue line from the coil and measure it is 12V when the ignition is on.  If i measure the voltage while it is connected to the coil it is 10v. 

If i measure the voltage from the fuse block line, it is also 12V.   :-[ :-[ :-[
Title: Re: Upgrading ignition, help ID distributor.
Post by: jeff10049 on January 20, 2017, 11:55:10 PM
A ballast wire or resistor only works under load disconnected it will always read 12volts connected with points closed around 9 volts.

Sounds like you have a ballast system so you need to run a 1.5 ohm coil according to acuspark. or run a new non ballested wire and a 3 ohm coil.

Either way you need a 12 volt wire to the dizzy.

http://www.accuspark.co.uk/fitting_guide.html


Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 21, 2017, 05:25:30 AM
Quote from: jeff10049 on January 20, 2017, 11:55:10 PM
A ballast wire or resistor only works under load disconnected it will always read 12volts connected with points closed around 9 volts.

Sounds like you have a ballast system so you need to run a 1.5 ohm coil according to acuspark. or run a new non ballested wire and a 3 ohm coil.

Either way you need a 12 volt wire to the dizzy.

http://www.accuspark.co.uk/fitting_guide.html

Where should I be testing the voltage?
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 21, 2017, 07:09:35 AM
Here is all my info in one post.  I'm thinking I'm unballasted based on the wiring schematic and voltage levels.

Coil Measurements:
3.7 Ohms when isolated (disconnected)
2.9 Ohms when connected (but key off)
10V Measured @ positive and negative terminal when key ON.
12V Measure from blue line going to positive side of coil.
Title: Re: Upgrading ignition, help ID distributor.
Post by: jeff10049 on January 21, 2017, 11:24:01 PM
OK with that Ohm coil yes you may have a unballasted system.

The best way to measure  is.  key on temporarily ground the negative side of the coil with a jumper wire. And measure the voltage at the positive side of the coil.

Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 22, 2017, 08:06:20 AM
Left the positive wire hooked up.  Ran a jumper from the negative to the engine ground strap.  Turned ignition to on and measure voltage between the + and - on the coil and between the positive terminal on the coil and another ground in the engine bay (alternator housing).  All measured around 10.5V
Title: Re: Upgrading ignition, help ID distributor.
Post by: MPlayle on January 22, 2017, 09:34:47 AM
You have a ballasted ignition based on those last measurements.  The ballast resistor is hidden in the wiring harness for one of the wires to the + side of the coil.  You will probably want to determine which wire for sure and then disconnect it and cap it off.  Then run an alternate from the ignition switch 'On' position to the coil to get the full 12V there for the electronic ignition module.

The other wire on the + side of the coil should only be active (12V) when the starter is engaged.

Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 22, 2017, 09:39:55 AM
I only have 1 wire going to the positive side of the coil.
Title: Re: Upgrading ignition, help ID distributor.
Post by: MiniDave on January 22, 2017, 09:47:13 AM
So, tape that wire off and run a new one from a source that's hot when the ignition is on - top fuse, IIRC - then you'll have a good solid 12V to the coil, and the electronics will work properly like Mike and Bruce said, and you'll be golden!
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 22, 2017, 12:49:33 PM
Sorry I just don't follow that logic. The single wire I have provides 12v. I don't have a second wire that provides 6-9 volts.
Title: Re: Upgrading ignition, help ID distributor.
Post by: MiniDave on January 22, 2017, 12:58:24 PM
I thought you said you measured the wire to the coil at 10.5 volts when you grounded the other side of the coil? If so that's a ballast wire. If so you need a good 12V wire to the coil to run the electronic ignition.
Title: Re: Upgrading ignition, help ID distributor.
Post by: jeff10049 on January 22, 2017, 12:59:46 PM
Your single wire by the last test provides 10.5 volts, not 12 volts. so Run a new switched ign. wire from a 12 volt source. And cap off the old one and you're good to go.  Also run the non ballasted coil you dont need two wires that way.

It is possible that the minis electrical system has a 2 volt drop to the coil without being a ballast wire either way id run a new wire so you know for sure and be done with it. Or go right past the coil and to the accuspark module as shown in their diagrams you need 12 volts to the accuspark the coil is not as critical.


(edit posted at same time as Dave)
Title: Re: Upgrading ignition, help ID distributor.
Post by: MiniDave on January 22, 2017, 02:23:50 PM
Great minds......

;D
Title: Re: Upgrading ignition, help ID distributor.
Post by: Flyinace2000 on January 28, 2017, 12:11:33 PM
Hey Guys,

I ended up getting a 3ohm coil from a local speed shop.  Did the same test as above, grounded the  coil, and measured the volts DC coming off the red (+) side.  12V nearly exactly.  So sticking with the 30hm coil.  Other notes about the AccuSpark kit.  I bought the kit and new baseplate since I have a 59D and don't need the post for the self cleaning bits.  Turns out that new baseplate had different size screws than my original plate and points.  Also the post that attaches to the vac advanced was to wide.  So ended up using the original plate after hitting it with my dremel. 

Other notes.  Checked the timing before starting and it was off the charts wrong.  The marker showed well below the measurement teeth.  Gave the distributor a small turn, set the gun to 10 degrees and immediately the car was idling 100x better.  Had to give the idle adjust screw an 1/8th of a turn.

One last question:  I'm using a Petronix 40k volt, and from what i've read I should be re-gapping my plugs.  Is there a recommended gap for the upgrade coil?

All said and done it probably took me a few hours, but the next time would probably take way less. 
Title: Re: Upgrading ignition, help ID distributor.
Post by: MiniDave on January 28, 2017, 12:35:44 PM
Cool! Glad to hear you got it all sorted......